Pliers Manufacturing Process
Each stage in this process is crucial to ensuring the end product’s quality and usefulness. Every part is meticulously conceived and performed, from the raw material selection to the final packaging.
The procedure begins by cutting metal rods to the desired lengths, which serve as the raw material for the pliers.
Using high-pressure forging procedures, the chopped metal rods are heated and formed into a crude form of pliers.
Forging descaling is the process of eliminating the oxide layer that forms on the metal surface during forging, hence cleaning the metal.
The pliers are heat treated to increase their overall hardness and strength.
To eliminate rust and level out the surface of the pliers, small metal pellets are blasted at high speeds onto the surface.
To generate more fine features and curves, high pressure is used to particular sections of the pliers.
In the pliers, holes are drilled and joints are machined for assembly.
A certain shape and profile is formed by milling one side of the pliers.
This is similar to Face A milling, however it is done on the opposite side of the pliers.
The pliers' cutting edges are finely machined to ensure sharpness and precision.
Riveting techniques are used to attach different sections of the pliers together.
Pins are pushed into certain sections of the pliers, and notches are formed as needed.
For increased durability, the cutting edges of the pliers are hardened utilizing laser technology.
The pliers' many pieces are carefully assembled to ensure perfection.
To obtain the necessary amount of brilliance and smoothness, the pliers are polished.
Laser technology is used to imprint brand logos, model numbers, and other information on pliers.
To increase grip comfort and aesthetics, protective sleeves are applied to the pliers' handles.
The finished pliers are packed for sale or shipment.
Some pliers may go through a second forging procedure to increase their structure and endurance.
Pliers Manufacturing Process Summary
It begins with raw material preparation (Rod Cutting), then advances to shape (Forging, different Milling procedures), surface treatment (Forging Descaling, Shot Blasting), and strengthening (Full Hardening, Cutting Edge Laser Hardening). Coining, Riveting, and Manual Fitting are critical stages that assure precision and operation, while Laser Marking and Sleeving improve aesthetics and branding.
Packing ensures that the pliers are ready for distribution at the end of the operation.
Each phase is critical to the overall quality, longevity, and ergonomic design of the finished product.
