Rigging Manufacturing Process

What Is Machine Rigging?

Machine rigging employs specialized equipment to lift, slide, move, and transport large machinery between locations. In other words, Rigging Industrial Machinery Services assists companies in transitioning to new sites for commissioning. It also enables businesses who acquire space for heavy gear to repurpose the building. Sometimes a rigger needs to accomplish a basic operation, like as moving a machine in a pretty limited space.

10 Steps Rigging Manufacturing Process

1.Material Selection: The procedure starts with the selection of materials. High-grade steel is widely utilized due to its strength, durability, and resistance to wear and climatic conditions. The material used depends on the intended function of the rigging equipment.

2.Wire Drawing: The production process for wire ropes begins with wire drawing, which involves pulling steel rods through dies to lower their diameter and increase their length, resulting in the required thickness.

3.Stranding: The wires are twisted into strands. This method varies based on the type of wire rope being created. Some ropes may require numerous layers of strands, whilst others may have a fiber or steel core.

4.Closing: The strands are then wrapped around a core to create the wire rope. The core might be made of fiber material, which provides flexibility, or steel, which boosts strength.

5.Heat Treatment: Heating the wire or finished rope can increase its strength and flexibility. This technique includes heating and cooling the metal under regulated circumstances.

6.Coating: To prevent corrosion and wear, wire ropes and metal components are frequently coated. Galvanizing is a typical procedure that involves applying a protective coating of zinc.

7.Component Assembly: Rigging hardware such as shackles, hooks, and clips are forged or cast. Following shape, they are machined to provide smooth surfaces and accurate fit.

8.Proof Testing and Inspection: Each rigging component and assembly is tested to verify that it satisfies safety and load requirements. This includes proof load testing, which involves loading the object over its regular operating load limit to determine its strength.

9.Finishing touches may include labeling the equipment with load limits, manufacturer information, and applying any finishing coatings or treatments.

10.Packaging and Distribution: After manufacturing and testing, the rigging equipment is packed and ready for shipment to suppliers or end customers.

Rigging Manufacturing Process Video

Rigging Production Machine Line