Spanner Manufacturing Process
To begin, metal rods are chopped to the proper lengths to act as the raw material for spanners.
This process molds the metal rod into a basic spanner form, decreasing waste and increasing efficiency.
To produce the precise shape of the spanner, the pre-formed metal components are heated and further shaped on a forging press.
This process cleans the metal surface by removing the oxide layer that forms on it during forging.
To eliminate rust and smooth the surface of the spanners, small metal pellets are blasted at high speeds onto the surface.
Using a spanner, precisely machine holes or particular forms to create accurate dimensions and shapes.
Stamping adds brand, model, or other information on the spanner, while embossing adds beautiful patterns.
To attain the necessary amount of brightness and smoothness, the spanner surfaces are polished.
Vibratory finishing procedures are used to increase the smoothness and luster of the spanner surface.
Heat treatment is used to increase the hardness and durability of the spanners.
To boost corrosion resistance and aesthetic appeal, a metal coating like as zinc or chrome is placed to the spanner surface.
To engrave brand logos or other information on spanners, laser technology is employed.
The spanners are subjected to a variety of functional and quality testing to verify that they fulfill production requirements.
The spanners that have been tested are packed for storage, shipping, and sale.
Spanner Manufacturing Process Summary
The spanner manufacturing process is a 14-step operation that ensures high-quality, long-lasting tools.
It begins with rod cutting and progresses to efficient shaping by cross wedge rolling and forging. Descaling, shot blasting, and vibratory finishing smooth out the surface, while broaching and stamping add useful and aesthetically pleasing elements. Polishing, heat treatment, and electroplating improve the durability and look of the product. Branding is added by laser marking, and quality is ensured through thorough testing.
The procedure is completed with packing. This combination of traditional and modern processes in each phase guarantees that spanners achieve high standards while providing utility and comfort to a wide range of users.
About Spanner Production Line
Three Station Spanner Broaching Machine-3GL45
Spanner Shank Polishing Machine-GY40
