UB-HTC400SP·Brazing
Full Automatic Brazing Machine (Robot Arm)
The UB-HTC400SP is a fully automatic brazing machine that joins carbide tips to the bodies of circular saw blades, and it runs either brazing wire or shim. Brazing is the joint the finished blade depends on: the tip is set into its prepared seat and held by a brazed filler, and a weak joint loses the tooth in the cut however well it was ground afterwards. This machine brazes 650 teeth an hour to a strength of 120 MPa or better, positioning each tooth to within 50 microns, on tips 3.5 to 10 mm long, 1.5 to 8 mm wide and 1.4 to 5 mm thick at front angles of -5 to +35 degrees. It handles blades from 100 to 400 mm diameter with arbor sizes 12 to 50 mm, and special specifications can be customised. One operator can run more than 10 machines.
Highlights
- A robot arm clamps and releases each blade automatically
- Tooth selection, feeding, flux dispensing, shim cutting and forming, centred brazing and tempering all run automatically
- Automatic tempering is finely adjustable for special requirements
- An infrared pyrometer holds brazing temperature to within 1 degree, which is what makes joint strength repeatable
- An ultra-high-frequency induction heating controller with imported electrics: compact, low energy use, high throughput
Specifications
- Blade Diameter (mm)
- Ø100—Ø400
- Arbor Size (mm) customizable
- Ø12—Ø50
- Front Angle (°)
- -5—+35
- Tooth Length (mm)
- 3.5—10
- Tooth Width (mm)
- 1.5—8
- Tooth Thickness (mm)
- 1.4—5
- Brazing Speed (Teeth/hour)
- 650
- Brazing Strength (MPa)
- ≥120
- Positioning Accuracy (μm)
- 50
- Power Supply
- 220V 50Hz
- Total Power (kW)
- 8.2
- High-Frequency Output Power (kW)
- 6.5
- Working Water Pressure (kg/cm²)
- ≥3.5
- Working Air Pressure (MPa)
- 0.5
- Dimensions (mm)
- 1590×1223×1726
- Machine Weight (kg)
- 600
Processing
Machine
* Customizable — tell us the size you need.
Similar Machines
View the Full Line
HTC series
UB-HTC355D Full Automatic Brazing Machine (Robot Arm)
- Blade SizeØ100—Ø355 mm
- Arbor SizeØ12—Ø50 mm
HTC series
UB-HTC355S Full Automatic Brazing Machine (Robot Arm)
- Blade SizeØ100—Ø355 mm
- Arbor SizeØ12—Ø50 mm
Brazing
UB-HKB32S Full Automatic Hole Saw Brazing Machine (Robot Arm)
- Front Angle-5—+30 °
- Tooth Width1.5—12 mm
Polishing
UB-MSP300B Full Automatic Double Side Water Polishing Machine (Robot Arm)
- Blade SizeØ100—Ø305 mm
- Arbor SizeØ15—Ø50 mm
Need a Quote for UB-HTC400SP?
Tell us the blade sizes you run and the output you need — we will come back with a specification and a quotation.